Eisenbahntunnel
Grafisches Gestaltungselement Lineal

Railroad Tunnel

Railroad Tunnel

Project Description


This project focuses on a several hundred-meter-long railway tunnel built in the year 2001. The interior shell is constructed of steel reinforced concrete. After production of the tunnel's inner shell, local stripping and hallow locations between 0.50 m to 2.50 m long were observed above the emergency footpath by tapping the concrete surface. 

Task

Within a very short window of time (4 weeks), the commissioned company had to resolve the following issues:
  • What is the cause of the hollow locations (damage mechanism)?
  • Is the entire surface of the tunnel (in the direction of the tunnels length) affected by hollow locations and must the entire surface be investigated, or can the cost intensive investigations be limited to risk areas?
  • Are the Hollow locations and strippings limited to areas which can be located acoustically or are the areas possibly even larger?

In order to clarify these questions, the following strategy for damage assessment was developed:

Procedure

Among other things the conducted examinations included:

  • Checking the relevant site records (concrete composition, environmental conditions, reinforcement content, nature and structure of the formwork carriage, compaction of the concrete, concreting duration etc.)
  • Ultrasonic investigation with the Impact Echo method

From the extensive investigations it could be deduced that the strippings were always located where base/arches connect.

Cause:

Through the vibrations of the external vibrator in particular frequency ranges on solified concrete or concrete in the hardening phase, induced normal and shear forces caused strippings parallel to the surface (cracks) in the low-lying areas. High concentrations of reinforcement (shear sections) have certainly contributed to the extent of the damage.

Solution:

After identification of the stripping areas with Impact Echo, the concrete in these areas was removed and replaced with shotcrete.

 

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Querschnitt der Tunnelinnenschale mit Darstellung des Schalungs- wagens und poten­tielle Bereiche mi

Cross-section of the tunnel inner shell with the framework, carriage and potential area with hollow layers depicted